Turnkey Sugar and Cogen Plants

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Turnkey Sugar and Cogen Plants

Sugar

We have successfully completed 23 sugar plants of turnkey and Co-generation

Hallmark engineering is a house for single window solution to most modern energy efficient fully automated sugar plants and sugar refineries. Services for a sugar project are offered right from concept to commissioning. While designing the plant most modern and future perfected user friendly technologies are integrated. High efficiency cane mining engineering practices and energy efficient boiling house coupled with high performing single drum boilers contribute to most effective use of raw material and topnotch end products complying to market demand.

Turnkey Sugar Plant

Turnkey sugar plant

We Provide turnkey sugar plants with Co-Generation Presently we are designing and setting up a sugar plant with a capacity of 7500 TCD with 35 Mw Co-Generation along with four more projects.

Process House Design

Process House

With worldwide thrust on energy saving, we have especially designed highly efficient equipments in the process-house to ensure most judicious use of thermal, mechanical and electrical energy. Entire saving here contributes to saving in bagasse consumption facilitating production of extra power and thereby extra revenue generation. We also have designed and supplied plants for production of refined sugar in Conjunction with plantation white sugar with the option of switching over from one to another, as per market requirements.

Cane Mill

Cane Mills

We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills

Cogeneration

Cogeneration

We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills

Full Sugar Plant

Full Sugar

We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills

Refineries

Refineries

We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills

Distillery

Distillery

We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills

Jaggery

Jaggery

We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills

Khandsari Natural making sugar

Khandsari Natural sugar

We can design, Manufacture, Supply and Erection & commission various sizes of milling of high performance along with pressure feeders from 22*44 Mills to 45*90 Mills

Turnkey Solutions for sugar plants and refineries

Despite David against Goliath scenario in the international market, we are always agile and ready to take challenges to prove our mettle on this platform because we know deep down that our sincerity, dedication towards work, state of the art technology will never let us down in delivering the right solutions to our customers. Our Single Drum boilers are designed for Express Delivery, Efficient

performance and long life cycle with Least Maintenance and Down Time. Every time we have set a new bar of excellence in sugar and co-gen industry. Continuing our envious success in international market, we are executing one of the world’s largest Biomass fired, travelling grate Boiler of 250 TPH Capacity working at Steam pressure of 67 Bar at 500 degree celcius for Ruampol Biopower Compay Ltd. in Thailand.

The success story has another endeavor under execution, the Mill of size (φ) 55‘’ x Length 110’’ for the world’s largest Sugar Factory Kaset Thai International Sugar Corporation Public Company Limited, Thailand. This mill will be the largest ever designed, manufactured and executed in India.

Instrumentation

Integrated Instrumentation and automation system

Hallmark has developed DCS based automation solution for entire sugar plant from cane unloading to sugar packaging inclusive of:

Automation and central control of entire milling operations

Automation and control of Boilers

Fully Automated power evacuation systems for cogeneration

Auto PH control system

Auto juice flow stabilization

Auto level control of evaporators

Automation of batch and continuous pans and condensers and

Auto vapor stabilization system

Integration of these automated systems not only enhance performance efficiencies but also reduce dependence on manual operations which are prone to errors.